| Hazard
Communication
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Hazard Communication Training
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CHAPTER 1 - INTRODUCTION
In 1983 the U. S. Department of Labor's Occupational Safety
and Health Administration (OSHA) established the "Hazard
Communication Standard" (HCS). The intent of the HCS is
to ensure that workers are aware of the potential dangers associated
with hazardous chemicals in the workplace. This standard was
adopted
by the Kentucky Occupational Safety & Health Program and is
enforced by the Kentucky Occupational Safety & Health Division
of Compliance (KY OSH). The HCS requires chemical manufacturers,
distributors or importers to assess the hazards of chemicals which
they produce, distribute, or import.
The
HCS is based on the premise that certain chemicals have inherent
characteristics that pose potential safety and health hazards,
and that all employees have the "right-to-know" about
these hazards. To accomplish this objective, all employers must
provide information to their employees about the hazardous chemicals
in the workplace. This information is provided in the form of
a written Hazard Communication Program (HCP), labels and other
forms of warning, material safety data sheets (MSDS), and training.
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Who
is covered by the HCS?
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| All
employees who work with hazardous chemicals are covered by the
HCS.
In addition, all students at the University are covered, even though
they don't necessarily meet the legal definition of an "employee".
OSHA defines an employee as "an individual employed in
a workplace who may be exposed to hazardous chemicals in the
course of his or her work assignments." An example of a
UK employee might be a teaching assistant, research assistant,
faculty member, staff
member, STEPS or part-time employee. Students would not be considered
employees by OSHA. However, as a matter of university policy,
the procedures outlined in the HCP will apply to students in our
work areas. Also included will be visiting professors and volunteers
that might be working in a classroom or shop. If there are any
questions regarding who is covered by the HCS, the Occupational
Health and Safety Department (OHS) http://ehs.uky.edu/ohs/welcome.html
may be solicited to assist in making this determination. |
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HAZARDOUS
CHEMICALS
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What
is a hazardous chemical?
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| A
hazardous chemical is defined as: any element, chemical
compound, or mixture of elements or compounds whose use could
present a physical hazard or a health hazard.
A physical hazard arises when use of a chemical is potentially
dangerous due to the possibility of explosion, fire or violent
reaction with other chemicals. A physical hazard
may be a:
A
health hazard is a chemical for which there is
evidence that health effects may occur if employees are overexposed.
A health hazard may be a:
The
health effects caused by the above subcategories of chemicals
may be acute or chronic. An acute effect is an adverse
health effect that is the result of a short-term exposure to a
high concentration of a toxic material. An acute effect is usually
felt immediately or with reactions occurring within two to three
hours of overexposure. In the case of highly toxic materials,
death may result even with prompt medical care.
As examples,
the immediate reaction may be:
-
Coughing,
sneezing
- Tearing
of the eyes
-
Rash,
burns
A chronic
effect is an adverse health condition that occurs only after exposure
to a material for a long time, usually months or years. The amount
of exposure is usually low and often symptoms are not immediately
noticeable.
Examples of
disease from chronic exposure would include:
There are
four primary routes of entry a chemical can take to enter your
body. These include:
Some chemicals
or materials are exempt from the HCS because they are regulated
by other agencies. These exemptions are:
Chemicals
which are disposed as hazardous waste. The Environmental Protection
Agency (EPA) has regulations to ensure the proper handling and
disposal of hazardous waste.
Any
hazardous substance that is the focus of remedial or removal
action (hazardous material clean-up project). This is
also the EPA's regulatory jurisdiction.
Tobacco
or tobacco products that are intended for sale to consumers.
These are regulated by the Bureau of Alcohol, Tobacco, and Firearms.
Wood
or wood products, unless chemically treated. Wood that has been
preserved with a hazardous chemical is covered by the HCS.
 Articles.
An article is a manufactured item that does not have any properties
of a hazardous chemical, even though hazardous chemicals may
have been used in the manufacturing process. In other words,
an article is a finished product that does not release toxic
vapors, nor does pose a risk of fire or explosion.
- Food
or alcoholic beverages which are sold, used, or prepared in
a retail establishment (such as a grocery store, restaurant,
or drinking place), and foods intended for personal consumption
by employees while in the workplace.
 Drugs
regulated by the Food and Drug Administration. This includes
drugs in solid, finial form (e.g., tablets or pills); all drugs
which are packaged for sale to consumers in a retail establishment
(e.g., over-the-counter drugs); and drugs intended for personal
consumption by employees while in the workplace (e.g., first
aid supplies). Any drug which must be processed in the workplace
and therefore poses a risk of employee exposure to hazardous
liquids, vapors, or dust is not exempt form the HCS.
- Cosmetics
which are packaged for sale to consumers.
Consumer
products regulated by the Consumer Product Safety Commission.
Consumer products are hazardous chemicals which may be present
in the workplace, but are not used as a part of routine work
processes, and therefore do not result in health or safety risks
beyond those which consumers would encounter.
Nuisance
particulates (dust) that do not pose a physical or health hazard.
Ionizing
and nonionizing radiation, and
Biological
hazards.
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CHAPTER
2 - WRITTEN HAZARD COMMUNICATION PROGRAM
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| OSHA
requires that a written HCP be developed, implemented and maintained
at each workplace. The HCP can be developed for each department,
shop or unit depending upon how chemicals are utilized in specific
work operations.
The written program must address at a minimum how the following requirements will be met:
- Labels
and other forms of warning for containers of hazardous chemicals.
- Material
Safety Data Sheets (MSDS).
- Employee
information and training.
- The methods
the employer will use to inform employees of the hazards of
non-routine task and the hazards associated with chemicals contained
in unlabeled pipes in their work areas.
- The manner
in which contractors in the facility will be informed of the
hazards to which their employees may be exposed.
A
template to assist you in developing a written HCP has been
established
at the University of Kentucky and is available at http://ehs.uky.edu/ohs/hcp.doc
Copies of
the written HCP must be available in the work area for review
by all employees.
Elements of
this program are reviewed in the subsequent chapters of this training
module.
This
information is required to be complemented by workplace
specific training provided to the employees by a representative
from their work area. That training will address the hazardous
chemicals located and utilized in the employee's respective
work area. This training is further described in Chapter 6 of
this training module. |
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CHAPTER
3 - RESPONSIBILITIES
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| The
University of Kentucky is committed to providing a safe and healthful
environment for all persons associated with the institution. The
university intends to be a role model for the Commonwealth in its
environmental stewardship, health protection and safety standards
and its compliance with all laws and regulations relating to the
environment, health and safety. Management, faculty, staff, students,
and visitors are asked to support these goals in all university
activities and the University administration will provide the necessary
resources to achieve these goals.
A vast array of educational activities and research is conducted at the university, and hazardous chemicals are often an integral
part of these vital functions. The cooperation of all parties
involved is crucial to ensure the safety and integrity of workers,
students, the community and the environment.
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Responsibilities of Environmental Health and Safety Division (EHS)
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EHS
is responsible for developing, implementing and monitoring the HCP
to include:
- Collaborating
with faculty and staff to develop and implement a comprehensive,
workplace - specific HCP.
- Providing
general Hazard Communication training.
- Training
departmental trainers about the potential hazards from chemicals
used in the workspace and protective measures and work practices
that may be used to reduce these hazards.
- Conducting
job hazard analysis and exposure assessments upon request and
on a routine basis.
- Providing
technical assistance concerning PPE selection and use.
- Remaining
current on rules and regulations concerning HCP requirements.
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Responsibilities of Employing Department
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Deans,
Directors, Lexington Community College President, Heads of Academic
and Administrative Units
have the primary responsibility for the health and safety of their
staff, students, and visitors. Specific HCP responsibilities include:
- Understanding
and enforcing the provisions of the HCP.
- Informing
and training employees concerning chemical safety as required
by the HCP.
- Ensuring
that training is conducted as soon as an employee is assigned
to the work area, when a new hazardous chemical is introduced
into the work area, and when a non-routine task presents a chemical
hazard.
- Maintaining
a current inventory of hazardous chemicals in the workplace.
- Ensuring
labels are provided for all hazardous chemicals as required
by the HCP.
- Making
MSDS's immediately available for all chemicals in inventory.
- Ensuring
the availability and enforcing the use of the proper required
PPE.
- Maintaining
dated training records for those employees supervised.
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Responsibilities of employee, student, or visitor
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These
responsibilities include:
- Attending
training provided by the supervisor and EHS
- Following
all health and safety rules and regulations related to the workplace
activities
- Properly
wearing and utilizing required PPE
- Obtaining
proper training and authorization before operating any equipment
- Reporting
any unsafe conditions or activities to the supervisor immediately
- Requesting
information or training when unsure how to use equipment or
do a task
- Reporting
any job related injury or illness to the supervisor and
seeking
treatment immediately http://ehs.uky.edu/ohs/accident.html
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CHAPTER
4 - CONTAINER LABELS
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| Container
labeling can be a very effective method to communicate the physical
and health hazards of chemicals used in the workplace. The information
on a container label will vary depending on the type of container,
and its intended use. We'll discuss the various labeling requirements
in this module.
First we'll take a look at the labeling requirements for each
of the four types of containers referred to in the HCS:
- Primary
containers
- Secondary
containers
- Stationary
containers
- Portable
containers
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Primary
Container Labeling
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The
chemical manufacturer, importer, or distributor must ensure that
each container of hazardous chemicals leaving the workplace is
labeled, tagged or marked with the following three elements of
information: |
-
Identity of the hazardous chemical(s);
- Appropriate
hazard warnings, including target organ effects of the
hazardous chemical; and
- Name
and address of the chemical manufacturer, importer, or other
responsible party.
Most containers
you receive directly from the manufacturer or purchase from a
distributor are called primary containers. Labeling with the above
information on these containers is usually adequate in communicating
the hazards of the chemical.
The label
is intended to be an immediate visual reminder of the hazards
of a chemical. It is not necessary, however, for all detailed
information about the chemical to be listed on the label. The
MSDS is used for this purpose. It is the responsibility of the
manufacturer, importer, or distributor to assess the hazards of
the product manufacture or sell, and list the hazards on the primary
container label.
It's
important to understand that the hazard warning must convey
the particular
physical and health hazards of the chemical, including target
organ effects. Employees exposed to health hazards must be
apprised
of both changes in body functions and the signs and symptoms
that may occur to signal those changes. Statements such as
"Hazardous if Inhaled," "Caution," "Danger," are
precautionary statements and are not to be considered appropriate
hazard warnings. If, when inhaled, a chemical causes lung damage,
then the appropriate warning is "lung damage," not inhalation.
A label may
not be shipped separately, even prior to shipment of the hazardous
chemical, since to do so defeats the purpose of providing an immediate
hazard warning. Mailing labels directly to purchasers by-passes
employees involved in transporting and handling the hazardous
chemical.
Below
is an example of a label provided by the chemical manufacturer:

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Labeling
solid materials
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| Remember,
in Chapter 1 we said the hazardous chemicals under the HCP include
solids. For solid metal (such as a steel beam or a metal casting),
solid wood, or plastic items that are not exempted as articles
due to their downstream use, or shipments of whole grain, the
required label may be transmitted to the customer at the time
of the initial shipment, and need not be included with subsequent
shipments to the same employer unless the information on the
label changes.
The
label may be transmitted with the initial shipment itself, or
with the material safety data sheet that is to be provided prior
to or at the time of the first shipment. This exception to requiring
labels on every container of hazardous chemicals is only for the
solid material itself, and does not apply to hazardous chemicals
used in conjunction with, or known to be present with, the material
and to which employees handling the items in transit may be exposed
(for example, cutting fluids or pesticides in grains). For example,
treated lumber is covered since the lumber is not completely cured
at the time of shipment and the hazardous chemical will, to a
varying degree, off gas during shipment and be available for exposure
to employees.
If
the hazardous chemical is regulated by OSHA in a substance-specific
health standard, the chemical manufacturer,
importer, distributor or employer must ensure that the labels
or other forms of warning used are in accordance with the requirements
of that standard. |
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Secondary
Container Labeling
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Most
workplaces use the primary containers they purchase to store and
use chemicals. However, they also use their own containers such
as containers coffee pots, drums, plastic jugs, spray bottles,
etc. to store and use smaller quantities of chemicals they purchase.
These are called secondary containers.
Generally,
your employer must make sure that each secondary container of
hazardous chemicals in the workplace is labeled, tagged or marked
with at least the following information:
- Identity
of the hazardous chemical(s) contained therein; and,
- Appropriate
hazard warnings, or words, pictures, and/or symbols which provide
at least general information regarding the hazards of the chemicals,
and which, in conjunction with the other information (an MSDS)
will provide employees with the specific information regarding
the physical and health hazards of the hazardous chemical.
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Alternative
labeling methods
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The
HCS recognizes the use of alternative in-plant labeling systems
such as the HMIS (Hazardous Materials Information System),
NFPA,
and others which may be used. These systems rely on numerical
and/or alphabetic codes to convey hazards and are generally
non-specific.
OSHA has permitted these types of in-plant labeling systems to
be used when an employer's overall HCS program is proven to
be
effective despite the potential absence of target organ information
on container labels. Under these circumstances, the employer
should
assure - through more intensified training - that its employees
are fully aware of the hazards of the chemicals used. Additionally,
employers must ensure that their training program instructs
employees
on how to use and understand the alternative labeling systems
so that employees are aware of the effects (including target
organ
effects) of the hazardous chemicals to which they are potentially
exposed. CSHO's should determine whether workers can recognize
what hazards correspond to what code ratings/symbols. This
can
be achieved through employee interviews.
Employers
using alternative labeling systems must ensure that their employees
are aware of all information required to be conveyed under
the HCS. OSHA will make a plant-specific determination of the
effectiveness of the complete program when an inspection is conducted.
Any employer who relies on one of these types of alternative labeling
systems, instead of using labels containing complete health effects
information will - in any enforcement action alleging the inadequacy
of the labeling system - bear the burden of establishing that
it has achieved a level of employee awareness which equals or
exceeds that which would have been achieved if the employer had
used labels containing complete health effects information (59
F.R. 6156).
The
key to evaluating the effectiveness of any alternative labeling
method is to determine whether employees can correlate the visual
warning on the in-plant container with the applicable chemical
and its appropriate hazard warnings. The alternative labeling
system must also be readily accessible to all employees in their
work area throughout each work shift. For purposes of this provision,
the term "other such written materials" does not include
material safety data sheets used in lieu of labels.
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Here's
an example of an alternative labeling system designed by
the National Fire Protection Association (NFPA) that uses
color, numbers and other information to convey the hazards
of the chemical. |
The
NFPA system uses a diamond-shaped diagram of symbols and numbers
to indicate the degree of hazard associated with a particular
chemical or material. These diamond shaped symbols are placed
on containers of chemicals or materials to identify the degree
of hazard associated with the chemical or material. The diagram
identifies four color-coded categories of hazard for each material.
Each category is divided in levels of hazard potential with increasing
numbers indicating increasing hazards. The exception is the white
section that provides Special Hazards information. The abbreviated
degrees of hazard in each of these categories are given as follows:
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Health
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The
degree of health hazard of a chemical or material is based
on the form or condition of the material, as well as its
inherent properties. The degree of health hazard of a material
should indicate the degree of personal protective equipment
required for working safety with the material.
- 1
is for slightly hazardous (toxic) material which requires
only minimal protection (for example, safety glasses and
gloves) in addition to normal work clothing to work with
safely.
- 2
is for moderately toxic or a hazardous or moderately toxic
material which requires additional PPE or equipment (e.g.
chemical goggles, lab/work smock, local ventilation) in
addition to that required for less toxic material. Consult
the MSDS for specific health hazard and proper PPE to
use with this material.
- 3
or 4 is for highly to extremely toxic (deadly) materials
(and any carcinogen, mutagen, or teratogen). These materials
will require specialized equipment (e.g. respirator or
exhaust hood, full face shield, rubber apron, specialized
glove, handling tongs, etc) beyond that required for moderately
toxic material. You must consult the MSDS and/or other
safety information to determine the hazard (acute or chronic)
and the proper PPE and engineering controls to safely
use this material.
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Flammability
or Fire Hazard
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The
flammability or fire hazards deal with the degree of susceptibility
of the material to ignite and burn. The form or condition of the
materials, as well as their properties, affects the extent of
the hazard. Many hazardous materials such as acetone and gasoline,
have a flash point (ignition temperature) far below freezing and
will readily ignite with a spark if the vapor concentration is
sufficient.
- 1
is for materials with a flash point above 200°F.
- 2
is for materials with a flash point below 200°F but above
100°F.
- 3
is for materials with a flash point below 100°F but above
73°F.
- 4
is for materials with a flash point below 73°F.
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Reactivity
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The
reactivity hazards deal with the potential of a material or chemical
to release energy. Some materials are capable of rapid energy
release without any catalyst, while others can undergo violent
eruptive or explosive reactions if they come in contact with water
or other materials. Generally this rating is used to indicate
the potential to react if the material is heated, jarred, or shocked.
- 1
indicates a material that may be reactive if heated and one
that reacts with water.
- 2
indicates a material that may react violently without detonation.
- 3
indicates a material that may detonate or explode if subjected
to a strong initiating force or heating under confinement.
- 4
indicates a material that readily detonates or explodes.
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Special
Hazard
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An
open space at the bottom of the NFPA diagram can be used to indicate
additional information about the chemical or material. This information
may include the chemical or material's radioactivity, proper fire
extinguishing agent, skin hazard, its use in pressurized containers,
protective equipment required, or unusual reactivity with water.
- OX
or OXY indicates a material that is an oxidizer.
- W
indicates a material that is water reactive.
- ALK
indicates a material that is alkali.
- COR
indicates a material that is corrosive.
- RAD
indicates a material that is radioactive.
Below
are two other examples of an alternative labeling system designed
by the National Paint & Coatings Association (NPCA). The labeling
scheme is called the Hazardous Material Identification System
(HMIS). It uses a similar system to convey the hazards of the
chemical.
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HMIS I & II |
HMIS III |
HMIS®
labels can appear in a variety of formats. Some will include
additional spaces to list target organ effects, a labeling
requirement under
the HCS, and other information, but the four colored areas shown
here will always be present.
The
new HMIS III label provides employees the tools to understand
and handle chemicals exhibiting a variety of physical hazards
with a far greater degree of precision. Although "Reactivity"
has provided useful information for physical hazards, HMIS®
III now provides more information about a chemical's physical
hazard(s). The new HMIS III not only specifically incorporates
each hazard, with specific criteria to evaluate the degree of
hazard, but permits employers to identify the hazard present
with
an icon or symbol. Under the new HMIS® III, a worker can
know immediately, for example, that a material he is handling
is rated
as an explosive, and that it is rated as a "3" giving
him or her much more precise and useful information about the
safe handling of that material.
Specific
sections of an HMIS® label include the following:
| Health |
· The
Health section conveys the health hazards of the material.
In the latest version of HMIS®, the blue Health bar
has two spaces, one for an asterisk and one for a numeric
hazard rating.
If
present, the asterisk (*) signifies a chronic health hazard,
meaning that long-term exposure to the material could cause
a health problem such as emphysema or kidney damage. NFPA
lacks this important information because the NFPA system
is meant only for emergency or acute (short-term) exposures.
The
numbering systems are more or less identical to NFPA, with
a 0 to 4 scale where 0 indicates minimal hazard and 4 indicates
an extreme hazard. |
| Flammability |
· For
HMIS I and II, the criteria used to assign numeric values
(0 = low hazard to 4 = high hazard) are identical to those
used by NFPA. In other words, in this category, the
systems are identical.
· For
HMIS III, the flammability criteria are defined according
to OSHA standards. A 0 to 4 scale is still used. |
| Reactivity |
| · The
criteria used to assign numeric values (0 = low hazard to
4 = high hazard) were identical to those used by NFPA. In
other words, in this category, the systems are identical. |
| Personal
Protection |
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· HMIS®
uses the white section to indicate what PPE should be used
when working with the material.
HMIS®
uses a letter coding system or variant for this section.
Below is the lettering scheme along with a series of graphics
meant to reinforce the meaning of each letter:
The
main thing to remember is, the higher the rating number,
the more hazardous the chemical. |
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Stationary Process Container Labeling
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Stationary
process containers are...well...stationary! Storage tanks
are good examples. The employer may use signs, placards,
process sheets, batch tickets, operating procedures, or
other written materials in lieu of affixing labels to individual
stationary process containers, as long as the alternative
method identifies the containers to which it is applicable
and conveys the information required on secondary containers.
The written materials must be readily accessible to the
employees in their work area throughout each work shift. |
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Portable Container Labeling
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Portable
containers are used to transfer hazardous chemicals from labeled
containers, and are intended only for the immediate use of the
employee who performs the transfer. The employer is not required
to label portable containers. For purposes of this section, drugs
which are dispensed by a pharmacy to a health care provider for
direct administration to a patient are exempted from labeling.
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Other Important Labeling Requirements
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| Labels
are useless unless they accurately communicate the hazards of
their associated chemicals. It's important to keep labels in good
condition at all times. The employer must not remove or deface
existing labels on incoming containers of hazardous chemicals,
unless the container is immediately marked with the required information.
The employer must ensure that labels or other forms of warning
are:
- legible,
in English,
- prominently
displayed on the container, or
- readily
available in the work area throughout each work shift
- Employers
having employees who speak other languages may add the information
in their language to the material presented, as long as the
information is presented in English as well.
| Consult
with your supervisor if you have containers requiring labeling.
OHS http://ehs.uky.edu/ohs/welcome.html may
be solicited to assist in determining the appropriate label
to be utilized. |
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CHAPTER
5 - MATERIAL SAFETY DATA SHEET (MSDS)
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As
discussed in Chapter 4, the most immediate source for chemical
information
is the container label. However, the most detailed and comprehensive
information is found within the MSDS. The MSDS is the cornerstone
to the entire HCP. It is used to inform employees of the hazards
associated with the chemical's use, storage, and disposal.
It also provides information regarding procedures for first aid,
spills, fires, and other emergencies. The key elements of the
MSDS should be reviewed by employees prior to using hazardous chemicals.
MSDS are required for each hazardous chemical in the workplace
and must be available for review in the work area during the work shift.
Copies of the MSDS for most chemicals may be obtained from the web (http://www.ilpi.com/msds/index.html)
or directly from the manufacturer or importer of the chemical.
Paper copies of the MSDS should be maintained in a notebook or
other collection device if electronic methods are not used. If
access is by computer, the computer must be available during the
work shift and employees must be trained in how to the use the
system. A MSDS should be sent along with the chemical by the manufacturer
at the time of the initial shipment of the chemical. If a MSDS
is not provided, a written request to the manufacturer must be
sent to the manufacturer with a copy maintained by the requesting
department. See Appendix B.
The
following is a section-by-section description of a typical
MSDS. Although there is not a standard MSDS, they
all contain the same basic information arranged in individual
sections. Let us look at the "CITY CHEMICAL -- BENZENE
- BENZENE, TECHNICAL MATERIAL SAFETY DATA SHEET".
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Section
One: General Information
First will be the name of the manufacturer, common name of the
product, and emergency phone number.
General
Information
Item
Name: BENZENE,TECHNICAL
Company's Name: CITY CHEMICAL CORPORATION
Company's Street: 100 HOBOKEN AVE
Company's City: JERSEY CITY
Company's State: NJ
Company's Country: US
Company's Zip Code: 07310
Company's Emergency Ph #: 201-653-6900//800-424-9300(CHEMTRE)
Company's Info Ph #: 201-653-6900/FAX -4468
Date MSDS Prepared: 27OCT95
Safety Data Review Date: 12AUG97
Supply Item Manager: CX
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Section
Two: Ingredients /Identity information
This
lists the hazardous chemical components which make up 1% or more
of the product. If there are trade secret ingredients, they may
be omitted from the MSDS but must be supplied if requested in
writing by a physician, industrial hygienist, or other health
/ safety professional. This section is important because it identifies
the exposure limits (OSHA Permissible Exposure Limits, ACGIH Threshold
Limits Values, etc.) for each chemical.
Ingredients/Identity
Information
Proprietary:
NO
Ingredient: BENZENE (SARA 313) (CERCLA)
Ingredient Sequence Number: 01
Percent: 100
NIOSH (RTECS) Number: CY1400000
CAS Number: 71-43-2
OSHA PEL: SEE 1910.1028
ACGIH TLV- TWA: 10 PPM; A2; 9596
Other Recommended Limit: NONE RECOMMENDED
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What is a PEL,
STEL or TLV?
- Permissible
Exposure Limits (PEL) - legal limits set by the Occupational
Safety and Health Administration (OSHA) that are the maximum
safe breathable exposure limits for chemicals in the air. These
limits may be expressed as a time weighted average concentration
(TWA) or a ceiling exposure limit (C).
- PEL-TWA
- The time-weighted average concentration for a normal
8 hour work day and a 40 hour work week, to which nearly all
workers may be repeatedly exposed, day after day, without
adverse
effect.
- PEL-C
- The concentration that at no time shall be exceeded.
These limits are typically preceded by the letter C.
- Threshold
Limit Values (TLVs) - exposure guidelines developed by the
American Conference of Governmental Industrial Hygienists (ACGIH).
They have been adopted by several Canadian governments and others
as their legal limits. They are expressed as follows:
- TLV-TWA
Threshold Limit Value - Time-Weighted Average: The time-weighted
average concentration for a normal 8 hour work day and a 40
hour work week, to which nearly all workers may be repeatedly
exposed, day after day, without adverse effect.
- TLV-STEL
Threshold Limit Value - Short Term Exposure Limit: a 15
minute time-weighted average exposure which should not be exceeded
at any time during a work day even if the 8 hr TWA is within
the TLV. Exposures at the STEL should not be repeated more than
4 times a day and there should be at least 60 minutes between
successive exposures at the STEL.
- TLV-C
Threshold Limit Value - Ceiling: the concentration that
should not be exceeded during any part of the working exposure
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Section
Three: Physical/Chemical Characteristic
This
covers the product's characteristics regarding odor and
appearance.
Physical/Chemical Characteristics
Appearance
And Odor: CLEAR, COLORLESS LIQUID - SOLVENT ODOR
Boiling Point: 176F,80C
Melting Point: 41.9F,5.5C
Vapor Pressure (MM Hg/70 F): 74.6 @ 68F
Vapor Density (Air=1): 2.77
Specific Gravity: 0.874
Decomposition Temperature: UNKNOWN
Evaporation Rate And Ref: UNKNOWN
Solubility In Water: NEGLIGIBLE
Percent Volatiles By Volume: 100
Viscosity: UNKNOWN
Radioactivity: NOT RELEVANT
Corrosion Rate (IPY): UNKNOWN
Auto ignition Temperature: 1043F
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Definitions
of Physical/Chemical Characteristics
- Boiling
Point - the temperature at which a liquid changes from a
liquids to a gas, at normal atmospheric pressure.
- Melting
Point - the temperature at which a solid material becomes
a liquid.
- Specific
Gravity - the density of a liquid compared to the density
of an equal amount of water.
- Evaporation
Rate - the rate at which a liquid changes to vapor at normal
room temperature.
- Vapor
Pressure - the pressure of a vapor in equilibrium with its
liquid or solid form.
- Vapor
Density - the density of a vapor compared to the density
of an equal amount of air.
- Solubility
- the ability of a material to dissolve in water or another
liquid.
- Auto
ignition
Temperature - the minimum temperature required to initiate
or cause self-sustained combustion, in the absence of a spark
or flame.
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Section Four:
Fire and Explosion
This section outlines the fire and explosion hazards, which are
particularly important regarding the storage and use of the product.
If the chemical is flammable, it needs to be used away from any
heat, sparks, or any other source of ignition. This section will
also cover the specific fire extinguishing equipment to use when
fighting a fire involving this product.
Fire
and Explosion Hazard Data
Flash
Point: 12F,-11C
Lower Explosive Limit: 1.3%
Upper Explosive Limit: 8%
Extinguishing Media: DRY CHEMICAL, CARBON DIOXIDE, FOAM. WATER
MAY BE INEFFECTIVE, BUT SHOULD BE USED TO COOL FIRE-EXPOSED CONTAINERS.
Special Fire Fighting Proc: WEAR FIRE FIGHTING PROTECTIVE EQUIPMENT
AND A NIOSH-APPROVED SELF CONTAINED BREATHING APPARATUS OPERATED
IN POSITIVE PRESSURE MODE.
Unusual Fire And Expl Hazards: VAPOR IS HEAVIER THAN AIR AND
CAN TRAVEL CONSIDERABLE DISTANCE TO A SOURCE OF IGNITION AND
FLASH
BACK. CONTAINERS MAY RUPTURE DUE TO VAPOR PRESSURE BUILDUP. |
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What
is Flash Point and Explosive Limits?
- Flash
Point - the lowest temperature of a liquid at which it gives
off enough vapor to form an ignitable mixture of vapor and air
immediately above the liquid surface.
- Explosive
(Flammable) Limits - the lower explosive (flammable)
limit (LEL) is the lowest concentration of vapor in air
which will burn or explode upon contact with a source of ignition.
The upper explosive (flammable) limit (UEL) is
the highest concentration of vapor in air which will burn or
explode upon contact with a source of ignition.
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Section Five:
Reactivity Data
This section discusses the ways in which the material will react
when exposed to other substances or conditions in the work place.
It is especially important to review this section before storing
the material.
Reactivity
Data
Stability:
YES
Cond To Avoid (Stability): HIGH HEAT, SPARKS, OPEN FLAMES AND
OTHER
SOURCES OF IGNITION
Materials To Avoid: OXIDIZING AGENTS
Hazardous Decomp Products: CARBON MONOXIDE, CARBON DIOXIDE
Hazardous Poly Occur: NO
Conditions To Avoid (Poly): NOT RELEVANT
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Section
Six: Health Hazard Data
This section is of great importance to your personal health. Here,
any known health effects from working with the product will be
reported. This section will also report if the chemical is a carcinogen.
Health
Hazard Data
LD50-LC50
Mixture: LD50 (ORAL, RAT) 930 MG/KG
Route Of Entry - Inhalation: YES
Route Of Entry - Skin: YES
Route Of Entry - Ingestion: NO
Health Haz Acute And Chronic: TARGET ORGANS:BLOOD, BONE MARROW,
EYES, CNS. ACUTE- HARMFUL IF INGESTED/INHALED/ABSORBED THROUGH
SKIN. CAUSES SEVERE EYE IRRITATION. CAUSES SKIN IRRITATION. EXCESSIVE
INHALATION CAN CAUSE NARCOTIC EFFECTS, CNS EFFECTS. INGESTION
CAN CAUSE IRRITATION. ASPIRATION HAZARD. CHRONIC- CARCINOGEN.
MAY HAVE BLOOD EFFECTS.
Carcinogenicity - NTP: YES
Carcinogenicity - IARC: YES
Carcinogenicity - OSHA: YES
Explanation Carcinogenicity: CONTAINS Benzene [71-43-2] WHICH
IS LISTED BY NTP AND IARC AND REGULATED BY OSHA AS A CARCINOGEN.
Signs/Symptoms Of Overexposure: SEVERE IRRITATION, DRY SKIN,
TEARING, BLURRED VISION, REDNESS, DEFATTING, DERMATITIS, HEADACHE,
DIZZINESS,
WEAKNESS, FATIGUE, NAUSEA, VOMITING, DIARRHEA, UNCONSCIOUSNESS,
DEPRESSION, CONVULSION, DEATH, GENETIC EFFECTS
Med Cond Aggravated By Exp: INDIVIDUALS WITH PRE-EXISTING DISEASES
OF THE EYE, SKIN, RESPIRATORY TRACT, CNS MAY HAVE INCREASED SUSCEPTIBILITY
TO THE TOXICITY OF EXCESSIVE EXPOSURES.
Emergency/First Aid Proc: GET MEDICAL HELP IF SYMPTOMS PERSIST.
IMMEDIATELY FLUSH WITH WATER FOR 15 MINUTES. HOLD EYELIDS OPEN.
REMOVE CONTAMINATED CLOTHING. WASH BEFORE REUSE. ORAL:DO NOT INDUCE
VOMITING. IF CONSCIOUS, WASH OUT MOUTH WITH WATER. GET MEDICAL
ATTENTION. |
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Hazard Data Definitions LC50
- the concentration of a material in air which causes death in
50% of a group of test animals. The material is inhaled over a
set period of time, usually 4 hrs. LC stands for lethal concentration.
LD50 - the weight of material which causes the death in
50% of a group of test animals. It is usually expressed in weight
of material per weight of test animal. LD stands for lethal dose.
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Section
Seven: Precautions for Safe Handling and Use
This section describes proper storage requirements, the procedures
to follow in case of a spill, and the disposal methods to follow.
Precautions
for Safe Handling and Use
Steps
If Matl Released/Spill: WEAR PROTECTIVE EQUIPMENT. ELIMINATE SOURCES
OF IGNITION. VENTILATE AREA. REMOVE SPILL WITH PUMP/NON-FLAMMABLE
ABSORBENT SUCH AS SAND/CLAY. PLACE IN CONTAINER FOR DISPOSAL.
WASH SPILL SITE AFTER PICK UP IS COMPLETE. PREVENT LIQUID FROM
ENTERING SEWER
Neutralizing Agent: NOT RELEVANT
Waste Disposal Method: DISPOSE OF IN ACCORDANCE WITH LOCAL, STATE
AND FEDERAL REGULATIONS. MAY BE BURNED IN AN APPROVED CHEMICAL
INCINERATOR EQUIPPED WITH AN AFTERBURNER AND SCRUBBER. BE EXTRA
CAREFUL AS THIS MATERIAL IS HIGHLY FLAMMABLE. RCRA WASTE NUMBER:
U019
Precautions-Handling/Storing: STORE IN TIGHTLY CLOSED CONTAINERS
IN VENTILATED AREA AWAY FROM IGNITION SOURCES & OXIDIZERS.
KEEP OUT OF REACH OF CHILDREN.
Other Precautions: HIGHLY FLAMMABLE. USE IN WELL VENTILATED AREA/HOOD.
AVOID BREATHING VAPORS. DO NOT GET IN EYES, ON SKIN/ON CLOTHING.
WASH THOROUGHLY AFTER HANDLING AND BEFORE EATING OR DRINKING.
REMOVE CONTAMINATED CLOTHING PROMPTLY. LAUNDER BEFORE REUSE. |
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Section
Eight: Control Measures
Section eight informs you of the specific types of PPE that must
be worn, and the need to provide special engineering controls
as well as any other control measures. Consult this section when
conducting PPE Hazard Assessments.
Control
Measures
Respiratory
Protection: IF TLV IS EXCEEDED OR FOR SYMPTOMS OF OVER EXPOSURE,
WEAR NIOSH-APPROVED ORGANIC VAPOR RESPIRATOR OR AIR-SUPPLIED RESPIRATOR.
IN EMERGENCY, WEAR A NIOSH-APPROVED POSITIVE-PRESSURE SELF- CONTAINED
BREATHING APPARATUS.
Ventilation: MECHANICAL (GENERAL AND/OR LOCAL EXHAUST, EXPLOSION-PROOF)
VENTILATION TO MAINTAIN EXPOSURE BELOW TLV(S).
Protective Gloves: NITRILE RUBBER
Eye Protection: SAFETY GLASSES/CHEMICAL SPLASH GOGGLES
Other Protective Equipment: EYE WASH STATION & SAFETY SHOWERS
SHOULD BE AVAILABLE IN THE IMMEDIATE VICINITY OF ANY POTENTIAL
EXPOSURE. LAB COAT
Work Hygienic Practices: OBSERVE GOOD INDUSTRIAL HYGIENE PRACTICES
AND RECOMMENDED PROCEDURES.
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Section 9: Transportation
Data
This section may not be provided on all MSDS's. This specific
product has special requirements because it is considered a dangerous
good. It will require special attention related to Department
of Transportation Interstate Commerce Commission (ICC ) requirements.
Transportation
Data
Trans
Data Review Date: 97224
DOT PSN Code: BRS
DOT Proper Shipping Name: BENZENE
DOT Class: 3
DOT ID Number: UN1114
DOT Pack Group: II
DOT Label: FLAMMABLE LIQUID
DOT/DoD Exemption Number: NOT RELEVANT
IMO PSN Code: BXB
IMO Proper Shipping Name: BENZENE
IMO Regulations Page Number: 3185
IMO UN Number: 1114
IMO UN Class: 3.2
IMO Subsidiary Risk Label: -
IATA PSN Code: DBA
IATA UN ID Number: 1114
IATA Proper Shipping Name: BENZENE
IATA UN Class: 3
IATA Label: FLAMMABLE LIQUID
AFI PSN Code: DBA
AFI Symbols: 0
AFI Prop. Shipping Name: BENZENE
AFI Class: 3
AFI ID Number: UN1114
AFI Pack Group: II
AFI Basic Pac Ref: A7.3
Additional Trans Data: UN ID NUMBER PER MSDS. |
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The remaining
sections of this MSDS are not always included on other MSDS's.
The sections
described above are found on all MSDS not always in the order
discussed here but the important point is that you know what sections
to look under to use the product safely. Health Hazard data will
always provide the carcinogenic classification of a chemical.
The Control Measure section will always reflect the PPE and special
precautions to follow when working with the specific chemical.
All employee
must be familiar with the MSDS in their work area. They must have
access to the MSDS in their work area within the time parameters
of their working shift. |
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CHAPTER 6 - EMPLOYEE TRAINING |
The
departmental supervisor or their designee must provide employees
with effective workplace specific training on hazardous
chemicals that are located in their work area at the time of their
initial assignment and whenever a new physical or health hazard
is introduced into the work area. The workplace specific training
is required in addition to the completion of this online training
module.
The workplace specific training must inform employees of:
- How
to locate a copy of the work place - specific written HCP.
- How
to access the master list of hazardous chemicals.
- How
to access an MSDS for each chemical in the master list.
- An
explanation of the labeling system used in the work place.
- The
physical and health hazards of the hazardous chemicals in the
work area.
- Special
precautions to follow when working with hazardous chemicals.
- How
to reduce or prevent overexposure to hazardous chemicals
-
Steps that the department has taken to reduce or prevent exposure
to hazardous chemicals.
- Methods
and observations employees may use to detect the presence of
a hazardous chemical.
- Procedures
to follow if employees are exposed to hazardous chemicals
- The
health hazards, symptoms, first aid and emergency procedures
to follow, in case of overexposure
- Procedures
to follow when a spill or leak occurs.
- How
and when to use PPE. http://ehs.uky.edu/ohs/ppe_assess.html
- How
to provide outside contractors the information about chemical
hazards in the work place.
- The
potential hazards associated with non routine tasks, and the
control measures used to ensure worker safety. Non routine tasks
are those which are not a part of the normal day-to-day activities.
After
attending the workplace specific training, each
employee shall sign a verification of training form stating that
they received and understood the training material presented. http://ehs.uky.edu/ohs/verify.html
The verification of training form shall be kept for the employee's
duration of employment. It should be maintained along with the
certificate associated with this training module. |
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CHAPTER
7 - CONTROLLING PHYSICAL & HEALTH HAZARDS |
There
are a number of ways to prevent overexposure to hazardous chemicals.
One of the most effective is to follow the manufacturer's
guidelines when using these products. Other ways to safeguard your
health and safety when using hazardous materials include the
following:
- Knowing
how to work with the material safely
This is the reason for safety training, safety discussions,
written programs and procedures to follow when working with
chemicals. The employee has a responsibility to use these resources
as well as the skills and knowledge of the job they have. The
most important rule is to ask your supervisor if you
do not know or are not sure how to work with a hazardous material.
- Product
substitution
If possible, select chemicals that are less hazardous yet can
do the same job.
- Follow
safe work practices as recommended by the manufacturer
Use the product in an area that is well ventilated without spark
hazards. Do not mix chemicals unless you are sure they are compatible.
Review the MSDS to determine appropriate working conditions
and compatibility with other chemicals.
Use
proper engineering controls
An example would be to utilize local exhaust ventilation to
remove chemicals out of your breathing zone.
- Use
the proper PPE as it is intended to be used
Remember, PPE is only protective if the right type is used at
the correct time and in the correct manner. PPE is the last
resort in working safely with most hazardous chemicals.
Before
PPE is issued, a PPE Hazard Assessment must be conducted by the
supervisor with an explanation on the use and care of the PPE.
Information and forms to conduct this assessment are located at
http://ehs.uky.edu/ohs/ppe_assess.html
PPE
including gloves, safety glasses, aprons, and other protective
clothing is available from the employee's supervisor.
Proper
use of PPE is essential to prevent many of the health hazards.
Supervisors must instruct employees as to what PPE must be worn.
Aprons, gloves, eye protection and other protective clothing must
be maintained in good condition, e.g., protective clothing must
be free from holes and tears. If PPE becomes contaminated it should
be washed for reuse, if possible, or properly disposed of.
All
PPE should fit well and be comfortable. PPE comes in a variety
of sizes. One size does not necessarily fit all.
If
the use of respirators is required for specific tasks, employees
must be medically qualified, fit-tested and given specific
instructions
about the use, care, and limitations of their respirators. Contact
OHS at 257-7600 or our website at http://ehs.uky.edu/ohs/respgate.html for
information on respiratory protection.
Another
type of safety equipment not normally considered PPE are emergency
shower / eyewash units. These units are located in specific areas
throughout the campus. Contact your supervisor to determine the
nearest location. Supervisors must demonstrate how to use emergency
shower / eyewash units as part of the employees' training program.
It is important that rinsing and washing of contaminated skin
last for at least 10 to 15 minutes. When hazardous material gets
into the eyes, the water stream from the emergency eyewash must
be allowed to rinse under the eyelids for at least 10 to 15 minutes.
The emergency shower and the eyewash are required to be located
within a travel distance no greater than 50 feet from the hazard.
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| CHAPTER
8 - CHEMICAL RELEASE AND ACCIDENT REPORTING |
| Chemical
Release Spills
and releases of hazardous materials in other than insignificant
amounts should be reported to the HMM office. If the spill or
release also involves a radioactive material, then the Radiation
Safety office should be notified, too. Steps to take when chemicals
are spilled or released can be found at http://ehs.uky.edu/hmm/chap6.html.
Additionally,
an opportunity for employees to receive medical consultation must
be provided under the following circumstances:
• If an employee develops any symptoms thought to arise
from chemical overexposure
• After an event such as a major spill, leak or explosion
which may have resulted in an overexposure
• The departmental or institutional safety officer identifies
an overexposure as the result of an evaluation.
Accident
Reporting
Any
on the job injury must be reported following these accident reporting
procedures. Any employee whether a student, staff or faculty receiving
pay, that require medical evaluation should follow the procedure
for reporting an accident.(Hot Button to the accident reporting
page) The supervisor should be informed and then UK Workers'
Care should be contacted by calling 1-800-440-6285.
The Form IA-1 (Workers' Compensation First Report of Injury)
will be completed at the time of the call by UK Workers' Care.
All claims must be reported and recorded by UK Workers'
Care.
If
an employee is injured and DOES NOT SEEK MEDICAL
ATTENTION
at this time, an Accident-Occupational Injury/Illness Report, Form-6,
should be completed.
Note: Any medical examination required by this Plan must
be provided without cost to the employee, without loss of pay
and at a reasonable time and place. Records of any medical examination
will be maintained at the medical facility providing service or
with appropriate medical personnel at the University. |
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Last Updated 07-14-2003
Send Comments to D. Caskey |
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